By Ranae Peterson
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January 20, 2025
When and Why to Use a Process Improvement Consultant Businesses today face a wide array of challenges, made even more complex by the rapid pace of technological advancements. Operational inefficiencies, misaligned processes, and outdated workflows can hinder growth and negatively impact the bottom line. This is where a Process Improvement Consultant can make a significant difference. At Brewster Consulting Group, we believe process improvement is not just a task—it's a strategic initiative that can unlock hidden potential within your organization. To start, what is process improvement? Process improvement is often a partner to Project Management. In many organizations, PI and PM are treated as two separate functions, but they're essentially both project management practices, each with a focus on delivering different outcomes. Process Improvement focuses on evaluating and refining specific processes to deliver a specific, and measurable result. Project Management often focuses on broader enterprise change initiatives and is focused on delivering projects on-time, on-budget, and with the intended outcomes. In Process Improvement, established methodologies are usually applied to critical organizational processes to identify opportunities for improvement, error reduction, or an enhancement to the customer experience. Eliminating waste (such as time, resources, or money) is also a major target of PI initiatives. For example, in the manufacturing industry, process improvement might involve streamlining production lines to minimize downtime and reduce material waste. In the healthcare sector, it could mean redesigning patient intake processes to improve efficiency and reduce wait times. According to a recent Forbes article , the ultimate goal of process improvement is to optimize business strategies, making them more efficient. In doing so, it enhances the experiences of various stakeholders, such as customers, employees, and suppliers, creating a ripple effect of value throughout the organization. With this in mind, a process improvement consultant helps businesses bridge the gap between strategy and execution. So, what exactly does a process improvement consultant do when working with a business? A process improvement consultant engages in activities aimed at optimizing a company’s operations. The starting point is always a thorough assessment of the current processes, workflows, and day-to-day operational actions that define how the business operates. You cannot improve a process if you do not understand its current-state. By analyzing existing systems, identifying inefficiencies, and implementing targeted improvements, consultants play a pivotal role in driving a company’s operational excellence and long-term success. You might be wondering about the specific, tactical steps a Process Improvement Consultant will take when working with your company. We can’t speak for everyone, but if you work with one of our Process Improvement Consultants, we will begin by conducting a thorough assessment of the company’s processes. This involves stakeholder interviews, process mapping, and KPI definitions. We recently completed an engagement where we interviewed 38 stakeholders and process mapped 18 critical processes, complete with KPI definitions. This comprehensive evaluation pinpoints opportunities to optimize efficiency, scalability, and increased margins. By collaborating closely with leaders across the organization, we can collect data, analyze it in conjunction with the processes, and provide detailed reports and actionable recommendations based on the findings. In the engagement I referenced earlier, we helped migrate critical process data to Snowflake, and then build a KPI dashboard in Power BI, so we could understand how the process was currently performing and gauge future improvements. Here are some other specific examples of what this work may involve: Developing streamlined workflows for both department-specific activities and the organization as a whole to enhance efficiency and alignment. Facilitating cross-functional meetings with upper management and frontline employees to gain a comprehensive understanding of process goals, execution methods, and areas needing improvement. Implementing automation tools to reduce manual tasks and improve process accuracy and speed. Conducting time-motion studies to measure task efficiency and identify bottlenecks in workflows. Designing and managing process simulation models to test potential improvements before implementation, minimizing disruption and risk. Analyzing key performance indicators (KPIs) to track process performance and assess the success of implemented changes. These efforts collectively help organizations optimize their operations and achieve measurable improvements in performance and efficiency. By now, you should have a clearer understanding of the focus areas for a process improvement consultant. As mentioned earlier, these professionals utilize a variety of methodologies to achieve their goals. Below, we’ve outlined a few key approaches to help you become familiar with their core principles: Six Sigma : This methodology aims to minimize variations in products or services by relying heavily on statistical data to evaluate whether processes are performing optimally or require improvement. Two key methods under Six Sigma include: DMAIC (Define, Measure, Analyze, Improve, Control) : Focused on improving existing processes. DMADV (Define, Measure, Analyze, Design, Verify) : Geared toward creating new processes or products. Total Quality Management (TQM) : A company-wide focus on quality improvement by involving all employees in the process. Lean Manufacturing : Aims to eliminate waste (time, resources, money) while maximizing value to the customer. Kaizen (Continuous Improvement) : A philosophy of making small, incremental improvements over time to enhance processes. PDCA (Plan-Do-Check-Act) : A cyclical framework for testing and implementing process changes effectively. 5 Whys Analysis : A problem-solving technique that identifies root causes by repeatedly asking "Why?" about an issue. Business Process Management (BPM ): A structured approach to designing, analyzing, and optimizing an organization’s workflows for improved efficiency. How do you know if your business could benefit from a process improvement consultant? And what should you look for in a qualified professional for this role? First, if you answer "yes" to any of the following questions, it may be time to consider working with a process improvement consultant: 1. Are your customers frequently experiencing the same problem or raising similar complaints? 2. Are most of your processes still manual, or have you struggled to implement automation? 3. Is there a lack of effective communication and collaboration between departments? 4. Have you observed a decline in the quality of employee work? 5. Are you consistently falling short of your business goals? 6. Does your current technology support your business effectively, or are you encountering difficulties in managing or utilizing it? If these issues resonate, the next step is to find the right consultant to address them. What qualities and experience should you look for in a solid process improvement consultant? Key Skills and Qualifications: -Strong communication and interpersonal skills: They will need to engage with employees across all levels of the organization to understand challenges and share solutions effectively. -Excellent time management: Staying on top of deadlines and ensuring their work doesn’t add to existing operational delays. -Problem-solving expertise: Tackling complex issues and identifying root causes is a core part of their role. -Technical proficiency: They should have the skills necessary to analyze data and implement solutions effectively. Some examples include: -Data analysis and interpretation -Project management experience -Lean Six Sigma training or certification -Proficiency in tools like Visio, Excel, PowerPoint, and other process management software A great process improvement consultant listens carefully to your concerns, communicates clearly about what they need to make the project a success, and ultimately leaves your business in a stronger position. With their guidance, your organization can not only resolve immediate challenges but also build a foundation for ongoing improvement. We hope this article has given you a clearer understanding of what a process improvement consultant is, what they do, and what to look for when hiring one. If you think your organization could benefit from a partnership with a Process Improvement Consultant, we’d love to help! Reach out to us today, and let’s start improving your processes .